Обрати сторінку

Коробка передач для газонокосарки EP-HC-55 50 к.с.

The EP-HC-55 is a robust 50HP gearbox engineered for heavy-duty lawn mower applications. Featuring a precise 1:1.6 gear ratio with a 6.0 module and 15/24 tooth configuration, it ensures reliable power transmission at a rated input speed of 540 rpm. The unit utilizes a cone base equidistant spline shaft (1 3/8 Z6) for secure PTO connection. Designed for durability, the HC-55 measures 221mm in length with a compact profile suitable for commercial equipment. Weighing 28.7kg, this high-performance gearbox delivers efficient torque conversion and long-lasting operation for demanding turf maintenance tasks.

Коробка передач для газонокосарки EP-HC-55 50 к.с.

The EP-HC-55 is a heavy-duty, right-angle коробка передач газонокосарки engineered for demanding agricultural and commercial cutting applications. Rated at 50 HP with a 1:1.6 gear ratio and a rated input speed of 540 rpm, this unit delivers reliable, consistent power transfer between your tractor PTO and mower deck. Built around a forged steel housing, module-6 bevel gears with a 15/24 tooth count, and a cone-base aequilate spline shaft interface (1 3/8 Z6), the EP-HC-55 is designed from the ground up for field conditions where uptime and durability are non-negotiable. Whether you are maintaining roadside verges in the UK, managing pasture in Australia, tending orchards across continental Europe, or running large-scale turf operations in North America, this коробка передач сільськогосподарської газонокосарки keeps you cutting without compromise.

1. Technical Specifications — EP-HC-55 Lawn Mower Gearbox

The table below summarises the key technical parameters of the EP-HC-55 коробка передач газонокосарки. These figures should be cross-referenced with your tractor PTO output and mower deck blade-tip speed requirements before finalising a drivetrain specification. If you need a custom ratio or alternative shaft configuration, contact our engineering team for a modified-build quotation.

Параметр Специфікація Нотатки
Модель HC-55 (EP-HC-55) Agricultural lawn mower gearbox
Передавальне число 1:1.6 Speed-increasing output
Tooth Count (Drive / Driven) 15 / 24 Комплект конічних шестерень
Модуль 6.0 DIN / ISO standard module
Номінальна потужність 50 HP Номінальний безперервний режим роботи
Номінальна вхідна швидкість 540 об/хв Стандартна швидкість ВОМ трактора
Output Speed (calculated) 864 rpm At 540 rpm PTO input
Інтерфейс вхідного вала 1 3/8 Z6 spline Cone base aequilate spline shaft
Кут вала 90° Right-angle configuration
Output Flange Diameter Ø183.5 mm Mower deck mounting flange
Діаметр вихідного вала Ø63.5 mm Vertical blade drive shaft
Overall Dimensions (L×W×H) 221 mm × 178 mm × 87 mm Housing envelope
Input Centre Height 110.5 mm (from flange face) Horizontal shaft centreline
Input Stub Length 88.5 mm Exposed spline engagement length
Total Unit Height (shaft tip to flange base) 178 mm + 84.9 mm = 262.9 mm Including lower boss
Вага нетто 28.7 kg Without oil fill
Матеріал корпусу Ductile iron (QT500) High-impact resistance
superiortransmissioninc-products-EP-HC-55 50HP Lawn Mower Gearbox-draft

2. П'ять ключових переваг продукту

▶ High-Torque 50 HP Rating

The EP-HC-55 коробка передач газонокосарки is rated for a full 50 HP input, making it one of the most capable units in its class. Whether you are running a ride-on lawn mower gearbox setup or a tractor-mounted deck system, this rating gives you headroom even during peak-load passes through dense vegetation or wet grass. Oversizing the power rating relative to typical field demand greatly extends service life and reduces thermal stress on internal components.

▶ Precision Right-Angle Power Transmission

The 90-degree right-angle коробка передач газонокосарки configuration is the standard for PTO-driven mower applications worldwide. By converting tractor horizontal shaft rotation into vertical blade-drive torque with minimal energy loss, the EP-HC-55 keeps efficiency high while the compact footprint fits neatly beneath commercial mower decks. The прямий кутовий редуктор для газонокосарки design also simplifies alignment during installation, saving time in the field.

▶ Module-6 Bevel Gears for Long Service Life

The module-6 spiral bevel gear set (15 drive teeth / 24 driven teeth) is precision-machined to DIN or equivalent standards and case-hardened for wear resistance. This specification ensures that the коробка передач газонокосарки maintains accurate tooth contact under shock loads — an everyday reality in field mowing where hidden stones, stumps, and hard ground features place sudden stress on the drivetrain. Paired with generous oil-bath lubrication, these gears routinely outlast lighter-duty alternatives by several seasons.

▶ Universal 1 3/8 Z6 Spline Interface

The input shaft follows the globally recognised 1 3/8 Z6 spline standard, ensuring direct compatibility with most Category 1 and Category 2 tractor PTO outputs without adaptor collars. The cone-base aequilate spline shaft design distributes clamping force evenly around the shaft circumference, eliminating the micro-movement that accelerates fretting corrosion in plain-bore couplings. This is a detail that operators appreciate when they need a quick коробка передач газонокосарки swap without specialist tooling.

▶ ISO 9001:2015 Manufacturing Quality

Every EP-HC-55 коробка передач газонокосарки unit passes through a documented inspection protocol covering dimensional accuracy, gear mesh backlash, seal integrity, and running-noise assessment before shipment. Our production facility operates under ISO 9001:2015 quality management, meaning that material traceability, machining tolerances, and assembly procedures are all subject to documented control plans. For buyers sourcing an agricultural коробка передач газонокосарки for resale or OEM integration, this certification simplifies supplier qualification under EU Machinery Directive, CE marking, and other regional compliance frameworks.

3. How the EP-HC-55 Lawn Mower Gearbox Works

The EP-HC-55 коробка передач газонокосарки operates on the same fundamental principle as any коробка передач приводу газонокосарки — it converts the rotational output of a tractor's PTO shaft into the high-speed, high-torque rotation needed to spin the mower blades. However, the engineering details matter enormously at 50 HP. The process begins at the 1 3/8 Z6 splined input shaft, which locks directly onto the tractor's 540 rpm PTO output stub. From there, power flows through the horizontal input shaft into the precision-machined spiral bevel gear set housed in the cast iron body.

The drive bevel gear (15 teeth) meshes with the larger driven bevel gear (24 teeth), changing the direction of rotation by exactly 90 degrees while stepping up the output speed by a factor of 1.6 — taking the 540 rpm PTO input to approximately 864 rpm at the vertical output shaft. This right-angle коробка передач газонокосарки architecture is essential for mower deck geometry: the PTO and driveline run horizontally rearward from the tractor, while the blade spindle must spin on a vertical axis. The bevel gear intersection makes that direction change seamlessly and efficiently.

The output shaft exits through the Ø183.5 mm mounting flange, connecting directly to the mower deck blade hub. The entire gear mesh inside this коробка передач газонокосарки operates in a sealed oil-bath environment. This sealed approach is one reason the коробка передач газонокосарки requires so little routine attention compared with open-chain or belt-drive alternatives. Lip seals on both input and output shafts prevent lubricant loss during field operation over uneven terrain, while also excluding soil, moisture, and crop debris that could contaminate the gear oil and accelerate wear. Pre-loaded taper roller bearings on both shafts handle combined radial and thrust loads — critical during abrupt impact events when a blade strikes a solid obstruction.

4. Material & Construction

Material selection is one of the most consequential decisions in коробка передач газонокосарки design, and the EP-HC-55 reflects decades of feedback from operators who push their equipment hard. The main housing is cast from ductile iron (grade QT500 or equivalent), chosen for its superior impact toughness compared to grey cast iron. When a mower blade strikes a buried rock or a concrete kerb edge, the shock impulse travels up the output shaft and into the housing. Ductile iron absorbs that energy through plastic deformation rather than brittle fracture, which is exactly the behaviour you need in a field machine.

The bevel gear set is machined from alloy steel, typically 20CrMnTi or equivalent carburising grade, and then case-hardened by vacuum carburising or gas carburising to achieve a surface hardness in the range of 58–62 HRC with a tough, ductile core beneath. This combination resists surface fatigue pitting under repeated contact stress while retaining the ability to absorb shock loads without tooth fracture. The module-6 tooth profile, larger than many competitor units, provides a generous contact ratio and deeper root section — both factors that directly contribute to деталі коробки передач газонокосарки longevity between overhauls.

Shafts are turned from medium-carbon alloy steel, precision-ground to h6 or j6 tolerances at bearing journals, and keyway or spline-machined to DIN standards. Bearings are sourced from ISO-certified suppliers and selected to provide a calculated L10 life well in excess of 5,000 hours at rated load. All static joints are sealed with FIPG (formed-in-place gasket) compound rather than cut gaskets, eliminating a common leak path. Oil-fill and oil-drain plugs are hex-socket type in hardened steel, resisting the cross-thread damage that can occur with softer plugs during field servicing.

The external surface of every коробка передач газонокосарки receives a corrosion-resistant primer and topcoat. Agricultural equipment operates through rain, frost, morning dew, fertiliser spray, and slurry exposure — surface protection is not cosmetic but functional. Units are tested at rated torque for a minimum run-in period before dispatch to ensure gear mesh is properly bedded and any manufacturing debris has been captured by the fill oil prior to delivery.

5. Application Scenarios

The EP-HC-55 коробка передач газонокосарки is not a single-purpose component. Its 50 HP rating, universal spline interface, and robust construction make it suitable for a diverse range of cutting and vegetation management tasks across agriculture, infrastructure, and landscaping sectors globally. The sections below outline the principal deployment scenarios where operators consistently choose this коробка передач газонокосарки over alternatives.

Tractor-Mounted Rotary Mowers

The most common deployment for the EP-HC-55 коробка передач газонокосарки is as the central mower deck gearbox in a 3-point hitch or trailed rotary mower. At 540 rpm PTO, the unit drives one or more blade spindles through a gearbox-and-gearbox or gearbox-and-belt intermediate layout. This configuration is used on farms across the UK, Ireland, France, Germany, and throughout North America for pasture topping, silage aftermath cutting, and roadside verge maintenance.

Ride-On Lawn Mower Gearbox Replacement

When the original ride-on коробка передач газонокосарки on a commercial-grade machine fails, operators need a replacement unit that matches the shaft interface, mounting flange, and ratio without a long lead time. The EP-HC-55 is a widely used cross-reference for several OEM units in this power class, making it a practical choice for fleet maintenance managers and dealership service departments needing fast turnaround on a заміна редуктора газонокосарки.

Golf Course & Sports Turf Machinery

Sports grounds, golf course fairway mowers, and stadium pitch cutting equipment operate under intensive schedules. The precision gear mesh and low-backlash characteristics of this коробка передач газонокосарки contribute to a consistent blade-tip speed, which directly affects cut quality. Self-propelled turf equipment benefits from the same engineering principles applied here at a larger power scale.

Orchard Floor Management

Between-row orchard mowing in apple, citrus, olive, and stone fruit plantations requires a коробка передач газонокосарки that can handle irregular terrain, root exposure, and frequent directional changes. The compact mounting envelope of the EP-HC-55 fits the underslung deck designs common in European orchard management equipment, and the durable housing shrugs off the knocks that come with working in a heavily rooted, sometimes rocky orchard floor environment.

Highway & Utility Vegetation Control

Government highway departments, utility companies, and private contractors maintaining motorway embankments, railway corridor verges, and drainage channel banks rely on heavy-duty flail and disc mowers where the коробка передач газонокосарки is the highest-wear consumable component. The EP-HC-55 extended service intervals and straightforward заміна коробки передач сільськогосподарської газонокосарки procedure reduce contractor downtime during peak cutting seasons.

OEM Machine Integration

Machine builders in Italy, France, Turkey, Brazil, Australia, South Korea, and across Southeast Asia regularly source коробка передач сільськогосподарської газонокосарки units directly from specialist manufacturers for integration into their own branded equipment. The EP-HC-55 коробка передач газонокосарки is available with custom paint finishes, alternative shaft configurations, and OEM labelling. ISO 9001:2015 documentation simplifies CE and other regional type-approval processes.

6. Regulatory & Compliance Considerations by Region

Вибір коробка передач газонокосарки for commercial use requires awareness of the regulatory environment in your target market. The following outlines key frameworks relevant to gearbox-driven agricultural and groundscare machinery across major regions.

European Union & United Kingdom

Within the EU, agricultural and forestry machinery — including PTO-driven mowers — must comply with the Директива ЄС 2006/42/ЄС про машини (currently under revision as the EU Machinery Regulation 2023/1230, transitioning from 2027). This requires machinery to carry CE marking, be accompanied by a Declaration of Conformity, and meet essential health and safety requirements covering PTO guard specifications, noise emission limits, and vibration exposure. UK machinery sold post-Brexit follows the UK Machinery Directive (SI 2008/1597) with UKCA marking replacing CE. Buyers supplying into the EU or UK OEM chain must verify that the коробка передач газонокосарки and its PTO interface comply with EN ISO 4254-1 (agricultural machinery general safety) and EN 1553 (PTO safety guarding standards).

Сполучені Штати та Канада

In North America, agricultural machinery safety is guided by ASABE (American Society of Agricultural and Biological Engineers) standards such as ASABE S318 (Safety for Agricultural Equipment) and ASABE S203 (PTO shaft specifications). OSHA 29 CFR Part 1928 covers agricultural operation worker safety including PTO guarding requirements. Canada's counterpart is the Canada Agricultural Products Act and provincial occupational health regulations that mirror OSHA requirements. Insurance underwriters and farm safety programmes increasingly require documented compliance evidence for any коробка передач газонокосарки used in commercial operations.

Австралія та Нова Зеландія

Safe Work Australia's Model Code of Practice on Managing Risks of Plant in the Workplace covers PTO-driven machinery. Australian Standard AS 1762 (series) addresses PTO shaft and implement coupling safety. New Zealand's Health and Safety at Work Act 2015 and WorkSafe NZ guidance on agricultural machinery aligns broadly with Australian requirements. CE-marked коробка передач газонокосарки units are generally accepted as a starting point for compliance evidence in the Australian market, though local safety duty-holder obligations remain.

Бразилія та Латинська Америка

Brazil's ABNT NBR standards (particularly NBR 16786 on agricultural machinery safety) and the Ministry of Labour's NR-12 (Safety in Machinery and Equipment) apply to PTO-driven agricultural implements. INMETRO certification is required for certain categories of machinery. Latin American markets more broadly accept ISO-compliant product documentation, making ISO 9001:2015 certification a practical entry point for any коробка передач газонокосарки entering these markets.

South Korea & East Asia

South Korea's Rural Development Administration (RDA) sets performance and safety standards for agricultural machinery. Machinery sold through the Korean market may require KC marking. Japan's JIS B 9700 series covers agricultural machinery safety, and Taiwan requires CNS compliance for certain implement categories. Suppliers of a commercial коробка передач газонокосарки into these markets should verify current type-approval requirements before shipment.

коробка передач газонокосарки superiortransmissioninc-показати-коробку-передач

7. Selection Guide — Choosing the Right Lawn Mower Gearbox for Your Application

Matching the correct коробка передач газонокосарки to a specific cutting application involves more than matching rated horsepower. Buyers who overlook ratio, shaft interface, or mounting geometry frequently discover incompatibilities at the installation stage that delay commissioning. The checklist below covers the parameters to verify before placing a коробка передач газонокосарки order.

Start with the PTO speed. Standard agricultural tractors operate at either 540 rpm or 1,000 rpm PTO. The EP-HC-55 коробка передач газонокосарки is rated at 540 rpm input — pairing it with a 1,000 rpm PTO without a speed-reducing intermediate drive will overspeed the internal gear set and accelerate bearing wear. Confirm the tractor PTO rating before specifying this коробка передач газонокосарки.

Next, verify blade tip speed requirements. A 1:1.6 step-up ratio delivers 864 rpm at the output shaft from a 540 rpm input. For deck blade radii between 400 mm and 600 mm, this produces tip speeds in the range of 36–54 m/s — covering most agricultural and commercial turf cutting requirements. If your application requires a significantly different blade tip speed, discuss alternative ratio options with our team before ordering this коробка передач газонокосарки. Getting the ratio right from the start prevents costly mid-season коробка передач газонокосарки swaps on machines that have already been commissioned.

Also confirm the output flange geometry and mounting bolt pattern before selecting a коробка передач газонокосарки as a replacement. The EP-HC-55 Ø183.5 mm flange and 63.5 mm output shaft diameter are specific dimensional choices that match a defined range of mower deck designs. For a cross-reference against an OEM unit you are replacing, contact our technical team with the original unit's model number or the flange drawing.

8. Compatible Products — One-Stop Agricultural Drivetrain Supply

The EP-HC-55 коробка передач газонокосарки is designed to work as part of a complete, matched drivetrain. Sourcing the gearbox, driveline, and cutting unit from a single supplier eliminates the interface compatibility guesswork that causes delays and warranty disputes. Below are the key companion products we supply alongside this коробка передач газонокосарки.

Вал відбору потужності

The power path from tractor to коробка передач газонокосарки relies entirely on a correctly rated, properly guarded PTO driveline. Our matched Вал відбору потужності series covers the torque ratings, cross-joint angles, and overall collapsed and extended lengths required to suit the EP-HC-55 input stub. All shafts are supplied with full CE-compliant plastic guard tubes and locking chains, meeting EN 12965 (the European PTO shaft safety standard) out of the box. Matching the PTO shaft to this коробка передач газонокосарки from the same source means you get a documented, tested interface — not a mix of specifications from separate catalogues.

PTO Shaft compatible with lawn mower gearbox

Газонокосарка

We also supply complete tractor-mounted and trailed rotary газонокосарка units designed with the EP-HC-55 коробка передач газонокосарки at their heart. Buying the gearbox and the mower from one supplier simplifies machine integration, speeds up initial setup, and means the mounting flange geometry, blade disc dimensions, and driveline geometry are already proven in combination. For contractors or dealers equipping a fleet, single-source supply also reduces spare parts inventory complexity — one relationship covers деталі коробки передач газонокосарки, blade sets, PTO shafts, and complete unit replacements.

Lawn mower compatible with agricultural gearbox

9. About Our Facility

With more than ten years of hands-on engineering experience in mechanical power transmission, our production facility specialises in precision-manufactured agricultural and industrial gearboxes, transmission components, and drivetrain assemblies. Our product range spans the full spectrum of agricultural power transmission: сільськогосподарські коробки передач, worm gear reducers, planetary gear drives, power take-off shafts, hydraulic cylinders, gears, chains, and motors — all produced under one roof and available through a single point of contact.

The facility holds Сертифікація ISO 9001:2015, meaning every production process from raw material receipt through to final inspection is controlled by documented procedures and subject to periodic third-party audit. Housing castings are sourced in ductile iron, cast iron, cast steel, precision cast steel, and cast aluminium depending on the application requirements. Beyond standard catalogue products, our engineering team designs and manufactures non-standard gearboxes, custom gear sets, sprockets, worm gears, pulleys, shafts, and other bespoke mechanical parts to customer drawings or performance specifications.

Whether you need a single коробка передач газонокосарки replacement unit for a customer machine or a long-term OEM supply arrangement for a product line, our team can support your requirements with competitive lead times, full quality documentation, and the application knowledge that comes from more than a decade of serving export markets across Europe, Australasia, the Americas, and Asia.

Семінар

Заводська майстерня
Виробничий об'єкт
CNC machining centre
Зварювання та виготовлення

Часті запитання

Q1. What is the best way to carry out an agricultural lawn mower gearbox replacement on a mid-size European tractor without removing the entire mower deck?

For most mid-size tractor-mounted rotary mowers in the 40–60 HP range, the коробка передач газонокосарки can be separated from the deck by unbolting the mounting flange bolts — typically four or six M12 hex bolts — while supporting the gearbox weight with a floor jack or a hydraulic trolley. Disconnect the PTO shaft first and slide it clear, then remove the blade hub retaining nut and pull the hub using a suitable puller. The EP-HC-55 mounting flange geometry is designed to facilitate this sequence. Always drain the gear oil before removal to avoid spillage onto brake surfaces or the tractor's working platform.

Q2. Which type of gear oil should I use in a right angle gearbox for lawn mower applications operating in high-temperature summer conditions in Australia and Southern Europe?

For ambient temperatures above 30 °C, a GL-5 rated hypoid gear oil with a viscosity grade of SAE 90 or SAE 85W-140 is generally recommended for spiral bevel gearboxes in this power class. The higher viscosity grade maintains adequate film thickness on the gear tooth contact faces as the oil temperature climbs during sustained use. Always verify the fill level at the start of each season and after the first 50 hours of operation on a new or rebuilt коробка передач газонокосарки, as thermal cycling causes oil to migrate through seals during the break-in period.

Q3. How do I know when the lawnmower gearbox parts inside my rotary mower need inspection or replacement during a UK commercial grass-cutting contract season?

The most reliable early-warning indicators are increased noise level (a persistent whine or knock during operation), abnormal heat building up at the коробка передач газонокосарки housing surface — or indeed anywhere across the коробка передач газонокосарки casing — after a normal work period, visible gear oil leakage around the shaft seals or housing joint, and any detectable looseness or roughness when rotating the output shaft by hand with the PTO disconnected. In a commercial contracting context, it is worth scheduling a gearbox inspection at the midpoint of the cutting season — typically 200–250 hours of use — to check oil condition and bearing pre-load before problems develop into failures.

Q4. Where can a farm machinery dealer in North America source a compatible 90 degree gearbox to replace the original unit on a commercial pull-type rotary mower without waiting weeks for OEM parts?

The key specification to match when sourcing a replacement коробка передач газонокосарки is the gear ratio, input shaft interface (most North American PTO-driven mowers use 1 3/8 Z6 or 1 3/8 square shaft), output flange bolt circle and flange diameter, and the overall mounting height. The EP-HC-55 covers the most common combination in this power class. Dealers should cross-reference the OEM unit's ratio and shaft specification against our technical data sheet, as this коробка передач газонокосарки model is a direct replacement for several commonly used OEM units in the 45–55 HP range.

Q5. When should a turf management company in South Korea consider upgrading from a standard lawn mower gearbox to a higher-specification unit like the EP-HC-55 for sports pitch maintenance?

If your current коробка передач газонокосарки is running close to its rated power limit — evidenced by running hotter than normal, needing oil changes more frequently, or showing accelerated wear on the gear teeth — stepping up to a higher-rated unit like the EP-HC-55 is worthwhile. A коробка передач газонокосарки rated generously above the actual average operating load runs cooler, wears more slowly, and handles peak-load events without risk of tooth contact fatigue. For sports turf applications, avoiding mid-season drivetrain failures is a strong operational argument for choosing an appropriately uprated unit.

Q6. How does the 1:1.6 gear ratio of the EP-HC-55 lawnmower drive gearbox affect blade tip speed and cut quality on dense ryegrass pastures in Ireland and New Zealand?

At a 540 rpm PTO input, the 1:1.6 ratio delivers approximately 864 rpm at the output shaft of this коробка передач газонокосарки. The actual blade tip speed then depends on the blade length fitted to the mower deck. For a typical 500 mm radius blade, this translates to a tip speed of around 45–48 m/s — within the optimal range for a clean, low-shred cut on both dense perennial ryegrass and heavier grass-clover sward types common in Irish and New Zealand pastoral systems. Higher tip speed reduces the tendency for the blade to push rather than cut through dense standing material.

Ready to Source the EP-HC-55 Lawn Mower Gearbox?

Contact our technical team for datasheet downloads, dimensional drawings in DXF/PDF format, bulk quotations, or OEM supply discussions. We serve buyers across Europe, North America, Australia, South Korea, Brazil, and beyond with competitive lead times and full documentation support for every коробка передач газонокосарки order. Reach out today to discuss your specific коробка передач газонокосарки requirements.

Всі сільськогосподарські коробки передач

Редактор: PXY